Layer winding machines

The rotor is clamped between two center centers, one on the drive flange and a rotating center center on the tailstock. The insulation is carried out by a banding unit with a hysteresis braking device. One continuous bandage or several partial bandages can be placed in different positions. The banding unit is coupled to a band welding device, which precisely fixes the respective band end using a heating stamp. The changing area is secured on the operator side with light barriers or safety fences. The external control panel is equipped with rollers and is located outside the safety zone during the bandaging process. Depending on the workplace design, the other sides of the work area can be secured with protective fences or security scanners. In order to achieve simplified and clearer programming operation, the control panel was equipped with a touchscreen display. All parameters such as For example, the number of turns, speed, feed, start and stop ramp, etc. are freely programmable. The current parameters are shown on the display. Thanks to the electronic speed control, the winding speed can be adjusted continuously and therefore optimally to the working conditions

The fastening of the aluminum strips at the beginning and end of the process is done manually.
The winding process is effected with processing a respective program selected from the program storage.
The PLC with his clear text display guides all controls functions.
In order to achieve a simplified and clearer operation of programming, the control desk was equipped with a Touch screen display.

In order to achieve simplified and clearer programming operation, the control panel was equipped with a touchscreen display. The cycle control allows at least 50 programs to be saved. With the optionally available LAN interface, any number of programs can be managed externally. All parameters freely programmable; Number of turns, speed (stepless), feed (stepless), feed direction, spindle position in 100ths per revolution, start and stop ramps.

This serves to straighten and guide the wire or metal tape before the actual processing. The wire is delivered to the reel automatically. This makes it possible to wind even very small coils with strong wire or metal band. Due to the swiveling range of the wire guide station in interaction with the swiveling tape dereeler, the respective angle of the metal tape or wire laying can be exactly realized.The coil mounting takes place with a driven counter bearing. The installation of the coil is realized uncomplicated by a spring-loaded coil tensioning unit.The simple operation and automatic winding process of the W 15 ensures efficient and cost-effective production.The different operational modes are controlled with a PLC. In order to achieve a simplified and clearer operation of the programming, the control panel is equipped with a touch screen display.

This machine is suitable for single as well as multiple winding of relay coils, small layer coils, small transformers, transistor output connectors, baking- and air coils and so on, with high winding speed.An extremely economical production is guaranteed, due to a high maximum speed, simple handling, wire break control and the automatic winding process.The different operational modes are controlled with a PLC. In order to achieve a simplified and clearer operation of programming, the control desk is equipped with a Touch screen display.

In addition, it is designed with a wire guide and a hysteresis braked wire guide unit. A constant wire pulloff force is achieved by means of the electronically controlled braking system. This enables high rewinding speeds with good reel quality. The wire guide also has a pneumatically designed dancer roll, which realizes a uniform wire compensation tension. Due to the electronic speed control, the winding speed, will be optimally adapted to the working conditions, whatever ratio is chosen by the stepless programs. Turns and speed are entered via a touch screen operator guidance. All parts of our machines are corrosion resistant. All drives have enough power for a long working life, even under heavy duty.

The reel seat of the W 15 is pneumatically tensioned between the winding spindle and the counter bearing.

The threads to be wound are guided over the wire guide unit with rollers on the spool mount.

The reel seat of the W 15 is pneumatically tensioned between the winding spindle and the counter bearing. The thread laying is done by a servo linear drive unit.

The entire rewinding process takes place completely automatically in the processing of the stored and selected program (50 programs possible).

Extensive accessories allow optimal adaptation of this robust universal machine to every winding task.

To achieve a simplified and clearer operation of the programming, the control panel has been equipped with a touch screen display.

An extremely economical production is guaranteed, due to a high maximum speed, simple handling, wire break control and the automatic winding process. The different operational modes are controlled with a PLC. In order to achieve a simplified and clearer operation of programming, the control desk is equipped with a Touch screen display.

It is equipped with a servo-operated precision guide, two-stage gear and mechanical counter bearing. The bobbin is picked up by a 4-jaw chuck on the spindle side.
Using a two-stage, automatic gearbox, it is possible to easily adjust optimal winding torques and speed for different wire sizes and body geometries.
Furthermore, with the so-called chamber jump technology it is possible to produce up to 8 coils in a row without disconnecting the wire between the coils.
Due to the electronic speed control, the winding speed, will be optimally adapted to the working conditions, whatever ratio is chosen by the stepless programs.
Turns and speed are entered via a touch screen operator guidance.

All parts of our machines are corrosion resistant. All drives have enough power for a long working life, even under heavy duty.

The special feature of this machine is that on the one hand, similar to the W 15-6, it can only produce single coils and, on the other hand, with the corresponding workpiece fixture, double coils with winding jumps. That is, in this case, the winding process is operated only with 2 wire guide due to the special winding. Due to the physical and geometrical characteristics of the body to be wound, the machine is equipped with a mechanical counter bearing and with a wire guide set for simultaneous winding of up to 4 spools. Due to these characteristics, the machine is equipped with a reinforced linear axis and four wire guides. It is important to note that all four bodies to be wound must have the same geometry and be wound with the same wire strength. Programming is done via a PLC control. The control of the machine is carried out via a control panel and additional function keys located on the machine housing.
Thanks to the electronic speed control, the winding speed can be infinitely and thus optimally adapted to the working conditions. All winding parameters are entered via a touch screen display operator guidance. The winding
process is carried out automatically in processing of the stored and selected program (50 programs possible). LAGENWICKELMASCHINE Layer Winding Machine W 20-4.

Due to the physical and geometric characteristics of the complete body to be wound, the machine is equipped with a mechanical counter bearing and with a wire guide set for simultaneous winding of up to 8 coils. Due to these characteristics, the machine is equipped with a reinforced linear axis.

It is important to note that all eight bodies to be detected must have the same geometry and be wound with the same wire.

The drive of the installation is coupled with the winding spindle and takes place via a servomotor.
The wires are fed by 4 mechanically braked double wire outlets AS 600-DUO.

Programming is done via a PLC control. The control of the machine is carried out via a control panel and additional function keys located on the machine housing.
Thanks to the electronic speed control, the speed can be infinitely and optimally adapted to the working conditions.

All winding parameters (winding speed, direction of rotation of the spindle, installation feed, wire length and reel parameters (teach-in procedure) are entered via a touch screen display user interface.) The rewinding process is carried out automatically in the respective stored and selected program (50 programs possible).

The layer winding machine W30 is suitable for winding copper round wires on coils with a diameter of max. 300 mm and a working range of 400 mm maximum. In addition, a steps jump automatic can be activated in order to also wind bobbins for potcores with several chambers. The sections jump can be carried out automatically or semi-automatically depending on the customer’s request. A precise pitch feed is realized by a servo-controlled linear axis. By using different wire dereelers, it can wind with wire thicknesses of 0.5 – 3.0 mm. Due to the electronic speed control, the winding speed, will be optimally adapted to the working conditions, whatever ratio is chosen by the stepless programs. Turns and speed are entered via a touch screen operator guidance. The machine is designed in a particularly stable construction. All parts of our machines are corrosion resistant.

There are two winding directions. This machine is suitable for single as well as multiple winding with high winding speed. Its considerable appliances make it possible to match every winding operation. The W 40-S is also suitable for rewinding. All parts of our machines are corrosion resistant. All drives have enough power for a long working life.

Single and multi-layer
Winding backwards
Step wrapping
With different feeds
Winding in cycles
Layer shortening

This machine can be equipped with a seated workstation or, if requested by the customer, with a standing workstation.
The controls are installed ergonomically for the operator.
For easier operation, the foot pedal is set up in a triple pedal design. These are starting speed, main winding speed and reverse rotation.
The film flow is implemented using special guide systems. This prevents the upper or lower film from slipping and ensures that both films lie exactly on top of each other. The intermediate insulation is applied manually with a pre-programmed length.
A wide range of accessories enables this robust universal machine to be optimally adapted to any winding task, including rewinding.
All parts of the machine are protected against corrosion. The drives have enough reserves to achieve the highest possible service life even under difficult operating conditions.

The operation of the machine is controlled via a touchscreen display.
The machine is equipped with a wire guide for the use of round wire.
The correct feed is achieved by a servo-driven linear axis.
The machine is designed for winding one “coil” at a time.
The counter bearing is equipped with a mechanical clamping device and can be adjusted for different “widths”.
The winding tool is clamped between the chuck and the counter bearing.
The machine has a pneumatic, rotating wire pressure device for pressing the wire (preventing wire bulging).

The wire is laid using a servo linear guide unit and is also infinitely adjustable. All winding parameters (winding speed, direction of rotation of the spindle, laying feed, number of turns and coil parameters (teach-in process) are entered via a display operator prompt.

The winding process takes place automatically by processing the saved and selected program. A PLC in conjunction with a plain text display takes over all control functions.
In order to achieve simplified and clearer programming operation, the control panel was equipped with a touchscreen display.
A wide range of accessories enable this robust universal machine to be optimally adapted to any winding task.
Parts at risk of corrosion are surface protected. All drives have enough reserves to ensure the longest possible service life, even under the most difficult operating conditions

Electronic speed control allows the winding speed to be adjusted continuously and thus optimally to the working conditions. The wire is laid using a servo linear guide unit and is also continuously adjustable. All winding parameters (winding speed, direction of rotation of the spindle, laying feed, number of turns and coil parameters (teach-in process) are entered via a display operator interface. The winding process takes place automatically by executing the stored and selected program (20 programs possible). A PLC in In conjunction with a plain text display, all control functions are carried out, as well as counting forwards/backwards. Extensive accessories enable this robust universal machine to be optimally adapted to any situation Winding task. Other software or electrical versions are of course available.

in combination with the wire guide unit, pressed onto the bobbin or the lower wire layer. Compared to wrapping without pressure, a higher “filling level” is possible. Often inadmissible “bulges” (prescribed geometric conditions; e.g. installation dimensions) are avoided.

within the selected translation of the
Program, infinitely variable and therefore optimally adapted to the working conditions. The number of turns and speed are entered via a touchscreen display.