Wire and Tape dereeler

The bridge also serves as a loading aid, as it lifts the coil into the clamping position using a hand lever. The height of the sleeves can be adjusted for different coil diameters. The roller bridge can also be adapted to the respective coil diameter. The wire pay-off can be coupled with a wide variety of winding devices, whereby the winding speed is specified by the winder. The AL 750 pay-off can also be operated in conjunction with a separate dancer storage unit. It is designed primarily as a welded construction using hollow profiles.

The maximum take-up width is 600 mm. The wire pay-off can be coupled with a wide variety of winding devices, with the winding speed being set by the winder. It is designed primarily as a welded construction using hollow profiles. The AL 600-T is also available with the associated AU 600 winder with linear guide as a rewinding station.

The foil is wound onto a pneumatic expansion shaft, which ensures easy removal after the winding process. The constant film tension is achieved through the use of a pneumatic dancer. The use of our AS 600 pay-off is recommended to accommodate the foil supply spool. The film tension is adjusted by changing the air pressure set on the dancer and by adjusting the brake on the AS 600. Mobile use is possible by attaching wheels to the steel base frame.

The AL 850 drain can also be operated in conjunction with a separate dancer storage unit. It is designed primarily as a welded construction using hollow profiles.

The coil and the cone are then pushed on. The central shaft is placed in the two lower bearing shells. The bearing flaps are then closed and the cone screw is tightened again. Parts at risk of corrosion are galvanized to achieve the longest possible service life, even under the most difficult operating conditions.

The area of ​​the coil is covered with a protective grid, the opening of which causes the unwinding and the winder to stop immediately during operation (EMERGENCY STOP). The coil to be unwound is driven by a frequency-controlled three-phase motor via a poly-V belt. The speed of the motor depends on the winding speed specified by the winder. The wire tension is set on the dancer storage. It can be coupled to a wide variety of winding devices, with the winding speed specified by the winder.

The motorized and controlled drain system enables high rewinding speeds and constant wire tension with sufficient winding quality.The wire pulling force is realized by a spring-loaded dancer system and a precise pulling force sensor

The dancer position is recorded optoelectronically (optical sensor, distance measurement) and transferred to the brake control system and a corresponding braking current is generated. The controlled braking system enables high rewinding speeds with high winding quality. In the event of a wire break or at the end of the wire, a quick stop is carried out via a wire break circuit (all the unwinding units in use are braked). An “EMERGENCY STOP”, implemented via the rewinding machine, is carried out via a permanent magnet brake.

Parts at risk of corrosion are galvanically treated to achieve the longest possible service life even under the most difficult operating conditions.

A constant wire pull-off force is achieved via a spring-loaded dancer system and an electronically controlled braking system. Hysteresis brakes are used as control brakes. The dancer position is detected optoelectronically (optical sensor, distance measurement) and transferred to the braking control system, and a corresponding braking current is generated.

A constant wire pull-off force is achieved via a spring-loaded dancer system and an electronically controlled braking system. Hysteresis brakes are used as control brakes. The dancer position is recorded optoelectronically (optical sensor, distance measurement) and transferred to the braking control system, and a corresponding braking current is generated. The controlled braking system enables high rewinding speeds with sufficient winding quality (fulfillment of the “sag test” also called “catenary test”, see technical data).
In the event of a wire break or end of wire, a quick stop is carried out via a wire break circuit (all unwinding units in use are braked).
An “EMERGENCY STOP” is implemented via a permanent magnet brake.

The dancer position is recorded optoelectronically (optical sensor, distance measurement) and transferred to the brake control system and a corresponding braking current is generated. The controlled braking system enables high rewinding speeds with sufficient winding quality. In the event of a wire break or end of wire, a quick stop is carried out via a wire break circuit.
An “EMERGENCY STOP” is implemented via a permanent magnet brake. The entire wire run is surrounded by a safety cage. Winding only takes place when the cage is properly closed!

The winder is started by loosening the control lever switch. The built-in dancer function now ensures that the cable is wound up evenly.

A constant wire pull-off force is achieved via a spring-loaded dancer system and an electronically controlled braking system. Hysteresis brakes are used as control brakes. The dancer position is detected optoelectronically (optical sensor, distance measurement) and transferred to the braking control system, and a corresponding braking current is generated. The controlled braking system enables high rewinding speeds with sufficient winding quality (fulfillment of the “sag test” also called “catenary test”, see technical data). In the event of a wire break or end of wire, a quick stop is carried out via a wire break circuit (all pay-off units in use are braked). An “EMERGENCY STOP” is implemented via a permanent magnet brake.

Belt delivery system as a separate unit for integration into an existing system. In order to ensure even tape removal, the BAS_30/200 is equipped with a hysteresis brake. The belt pull-off force can be adjusted using a potentiometer integrated into the control box. In addition, the carrier plate can be swiveled manually and thus allows the tape entry angle to be adjusted to the winding body.

Zum leichteren, manuellen Drahtnachziehen, z.B. beim Schlaufenziehen oder Neuanlegen des Drahtes an einen Wickelkörper, besitzt dieser Ablauf eine integrierte, pneumatische Zugentlastung. Diese kann von den Wickelplätzen aus gesteuert werden. Eine druckeinstellbare Wartungseinheit für den Druckluftanschluss gehört zum Lieferumfang.

Zum leichteren, manuellen Drahtnachziehen, z.B. beim Schlaufenziehen oder Neuanlegen des Drahtes an einen Wickelkörper, besitzt dieser Ablauf eine integrierte, pneumatische Zugentlastung. Diese kann von den Wickelplätzen aus gesteuert werden. Eine druckeinstellbare Wartungseinheit für den Druckluftanschluss gehört zum Lieferumfang.

Das geregelte Bremssystem ermöglicht eine exakt gleichbleibende Zugkraft und damit eine hohe Wickelqualität.